| Customization: | Available |
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| After-sales Service: | Training, Spart Parts, on-Site Service |
| Warranty: | 2 Years |
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Kefa Roll Forming is expert of cable tray roll forming machine and cable ladder roll forming machine manufacturer. We have produced many different kinds of cable tray and cable ladder roll forming machines. Here you will know details of cable ladder roll forming machine.
Normal cable ladder has two parts: the side wall and ladder rung, when you have these two parts made by roll forming machine, you need a welding machine to make them together. The width of cable ladder is the length of rung and the length of ladder is the length of side wall. So cable ladder doesn't need lot's of investment, only two roll forming machines, one for cable ladder and one for ladder rung, then a automatic or manual welder. It's much cheaper than cable tray roll forming machine. And besides, we also made a double row machine, which one line to produce ladder rung and side wall two profiles, but one time only produce one profile, but machine cost is lower than two roll forming machines. But you can see, it needs lots of manual process during production, it has a low production capacity.,
Flow chart:
Decoiler--Roll former--Flyting cut--Out table
To solve this problem, Kefa Roll Forming worked with our Chinese customer to design a new type cable ladder roll forming machine. The profile has a good loading capacity, beautiful shape and at same time it allows to produce in a continuous and uninterrupted production line. The thickness of this new type is 1.8mm.Kefa is the first and unique manufacturer of this cable ladder roll forming machine. This new type cable ladder produced by Kefa only needs to purchase one roll forming machine to realize automatic production. The perforation of this cable ladder is more complicated, the rung is also accompanied by horizontal embossment so each width dimension requires a separate punching mold, so the price of the molds is relatively high. If it is produced by a punching press, we need to use a gantry-type 500-ton punch press. Considering the cost, we use hydraulic punching stations, which are more economical, but the production speed will be much slower. The speed of this line is around 3-4 meters per minute. If we use gantry-type 500-ton punch press, it punches 30 times per minute with a step distance of 300mm, and the production speed can reach 9 meters per minute.
This profile drawing is more complicated, and it needs 25 forming process after punching. Because the sheet is thicker, we use cast iron stands with automatic horizontal movement. This production line uses post-cutting and no-scrap guillotine to save raw materials. Each size has its blade. The advantage of post-cutting is that the shape is more beautiful. At present, this new type cable ladder is relatively rare in the market, and has a price advantage. Actually besides of cable ladder, this production line also can produce cable tray with same profile by changing punch molds, it is a practical production line and is a good investment choice.
Flow chart:
Decoiler with leveler--Servo feeder--Hydraulic punch--Hydraulic pre-cut--Roll former--Hydraulic cut-- Out table
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Automatic Cable Tray Roll Forming Machine |
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Machinable Material : |
A) Galvanized Steel |
Thickness(MM): 0.6-1.2, 1-2 |
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B) PPGI |
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C) Carbon steel |
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Yield strength : |
250 - 550 Mpa |
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Tensil stress : |
G250 Mpa-G550 Mpa |
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Decoiler : |
Manual decoiler |
* Hydraulic decoiler (Optional) |
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Punching system : |
Hydraulic punching station |
* Punching press (Optional) |
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Forming station : |
According to your profile drawings |
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Main machine motor brand : |
Shanghai Dedong (Sino-Germany Brand) |
* Siemens (Optional) |
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Driving system : |
Chain drive |
* Gearbox drive (Optional) |
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Machine structure: |
Cantilever type |
* Forged Iron station (Optional) |
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Forming speed : |
10-20 (M/MIN) |
* Or according to your profile drawings |
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Rollers' material : |
GCr 15 |
* SKD-11 (Optional) |
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Cutting system : |
Post-cutting |
* Pre-cutting (Optional) |
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Frequency changer brand : |
Yaskawa |
* Siemens (Optional) |
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PLC brand : |
Panasonic |
* Siemens (Optional) |
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Power supply : |
380V 50Hz 3ph |
* Or according to your requirment |
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Machine color : |
Industrial blue |
* Or according to your requirment |
Cable ladder roll forming machine is commonly used for cable management in commercial and industrial construction. This intelligent roll former could produce different types of cable trays like: Solid bottom cable tray, Trough cable tray, Channel cable tray, Perforated cable tray, Non perforated cable tray and Trunking cable tray etc. with different raw materials like: hot-dip galvanized steel, pre-galvanized steel, hot-rolled and cold-rolled steel, stainless steel and aluminum. Thickness range of material is 0.6mm-1.2mm or 1-2mm. You could set up 10 different lengths for cable tray.
Our roll forming machine could produce wide range of sizes, and automatically change by motors from one size to the other not only at width but also at height. The only step is put your required data into our touch screen and wait for few seconds. And other wise innovation is that one machine could make cable trays and covers of corresponding size. Change time is only 30 minutes, easy to operate, low-cost and save area.
We have experience of exporting our cable tray roll formers to Argentina, Russia, Australia etc.
We make different solutions according to customers' drawing, tolerance and budget, offering professional one-to-one service, adaptable for your every need. Whichever line you choose, the quality of Kefa Machinery will ensure you obtain perfectly functional profiles.
In Electrical Industries, we are able to manufacture more machines like cable tray strut roll forming machine, DIN rail roll forming machine and electric box roll forming machine etc.
Botou Kefa Roll Forming Machine Co., Ltd. is a manufacturer specializing in custom cold roll forming equipment and automatic production lines. We can manufacture hundred types roll forming machines,like Door frame machine,K type long span arching roof machine,automobile profile machine,Container house series machine,Steel silo series machine,Chicken cage series machine,Fence series machine,shelf series machine,highway guardrail series machine,coil leveling machine and all kinds of construction profiles.
Engineers and technicians are rich in experience of designing,developing and manufacturing of machines to provide customers with customized designs. We pay close attention to new trend of technologies.Our products are sold to many countries and regions around the world, and we have established long-term cooperative relationships with customers.
1. Quality Control
A. Every parts of machine is examed carefully without any omit.
B. Welcome to our factory to check machine
2. Installation & Training
A. We supply video to teach buyer how to install and operate machine
B. Welcome customers come to our factory, we are glad to teach you face to face.
C. Our technicians could come to customers' factory to install machine
3. After-sale service
A. One year warranty for parts and shipment of parts is free.
B. 24hours*365 days technical support online.
Our machines are working throughout our country and overseas.Few of our reputed clients have in fact given us their repeat orders for their production expansion.
Established in 2008 year,Kefa is a professional manufacturer specializing in the developing and manufacturing of cold roll forming machine,Silo Making Machine,Curve Profile Roll Forming Machine.
1.Construction Roll Form Machine:
Roof And Wall Panel,Floor & Roof Deck,Purlines,Elevators,Metal Building Beam,Metal Framework,Drywall Stud and Track,False Ceilings,Door & Window Frame,Door Skin,Shutter Door,C/Z/U/L Shaped Steel,Roof Flashings Roll,Arch Roof Panel,Container House
2.Automotive Roll Form Machine:
Carriage Panel,Bicycle/Motorbycle Wheel Rim,Tanker/Trailer Fender,Body Sides.
3.Agricultural Roll Form Machine:
Steel Silos,Greenhouse Pipe/Channels,Conveyor Cover,Layer Cage Frame,Vineyard Post,Corrugated Sheet Curver,
4.Industry Roll Form Machine:
Fence,Leveling/Slit & Cut to Length Line,sheet rolling bending,Cone rolling bending,Lock hoop,Pipe Arch Curve,Expansion Joint,Hand rail,Guard rail,pipe milling
5.Energy & Electricals
Solar Panels,Conduits,Light Fixtures,Pylons,Cable Trays,Cabinets,Box.
6.Logistics Roll Form Machine
Metal Containers,Upright,Shelving,Mezzanine Floors,Walkways,Scaffolding,Cold Rooms,Pallet Rack,
KEFA has been engaged in the metal roll forming industry for many years and devoted to developing some steel structure machines with a professional technology and reasonable price. In particular, we can provide professional service, high quality, through design and installation. At KEFA, our experience is our advantage.
FAQ
1.How to maintain the machine?
Answer: add mechanical lubrication equipment to chain, bearing and cutting slide every month. Add mechanical lubrication to the case every half a year.
2. Do you sell only standard machines?
A: No, most of our machines are built according to customers specifications, using top brand name components.
3.How many workers to operate the machine?
A:Only 1-2 workers.
4. How to visit your company?
a.Fly to Beijing airport: By high speed train From Beijing Nan Station to Cangzhou West Station(1 hour), then we can pick you up .
b.Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao to Cangzhou West station(4.5 hours), then we can pick you up.
5. What can you do if the machine broken?
Our machine's warranty period is 12months,if the broken parts can't be repaired,we can send the new parts to replace the broken parts for free,but you need pay the express cost yourself.if over warranty period,we can for to solve the problems via negotiation,and we supply the technical support for the whole life of the equipment.
6.How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference. Or,
2) Please visit company and test machine if convenient.
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