Customization: | Available |
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After-sales Service: | Training, Spart Parts, on-Site Service |
Warranty: | 2 Years |
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No. |
Name |
Unit |
Qty |
1 |
1.5T decoiler |
set |
1 |
2 |
Main forming machine |
set |
1 |
3 |
PLC control system |
set |
1 |
4 |
Hydraulic pump station |
set |
1 |
5 |
Post cut |
set |
1 |
6 |
Electric motor |
set |
1 |
7 |
Output table |
set |
1 |
Working Flow of Roll Forming Machine
Post-cutting flow:
Decoiler(passive/auto)→ Feeding and Guiding Table →leveling system→hole punching system(as profile requests)→ Roll Forming System→ Post-Cutting to length(Hydraulic)→ Output Manual Supporter/Auto Stacker(optional)
Equipment Details
1).automatic vertical single head uncoiler : 1 set
a.Using hand tightening design, Coil ID:460mm-520mm, coil OD:1400mm, Loading:2000kg
b.Frequency conversion automatic uncoiling
c.Power:2.2KW
2). Frame: Using steel plate welding, the overall annealing to stress treatment, to ensure long-term use without deformation; and CNC machining center processing to ensure dimensional accuracy.
3). Arch: Main arch is box structure, box is CNC machining center processing, auxiliary arch is independent structure.
4). Rolling mould: Cr12mov die steel, after vacuum hardened HRC60-62 ° to refine the hole and the end of the face, CNC lathe finishing the roller surface.
5). Main axis: Material for 40Cr tool steel, quenching and tempering heat treatment, external grinding finishing
6). Drive system: Servo motor and reducer linkage, between the wheel with precision hard tooth gear oil immersion operation, to ensure that the use of long time without wear.
7). Hydraulic system
a. Energy storage structure, energy saving and environmental protection
b. Hydraulic components: Germany bosc Rexroth products
8). Punching mould
Die model material are used S45C tool steel, mold insert with D2 or SKD11 high-quality steel, mold parts with Japan's rice products.
9). Electrical parts
a.Original imported motion controller and PLC b.. International first-class brand low voltage components
10). CNC inkjet printer
a.Configuration of industrial-grade high quality solvent-based electronic inkjet printer, print writing clear and solid, easy to install
b.Common solvent based inks,easy to buy, and economical to use
c.Automatically prints automatically generated by the design software, without human intervention
d.By Frame Mac LGS maker production control system can add any additional information, such as, company name,logo, websites and so on.
Application
Steel building is a metal structure fabricated with steel for the internal support and for exterior cladding, as opposed tosteel framed buildings which generally use other materials for floors, walls, and external envelope. Steel buildings are used for a variety of purposes including storage, work spaces and living accommodation. They are classified into specific types depending on how they are used.
Steel provides several advantages over other building materials, such as wood:
• Steel is a "green" product; it is structurally sound and manufactured to strict specifications and tolerances. It is also energy efficient. Any excess material is 100% recyclable.
• Steel does not easily warp, buckle, twist or bend, and is therefore easy to modify and offers design flexibility. Steel is also easy to install.
• Steel is cost effective and rarely fluctuates in price.
• Steel allows for improved quality of construction and less maintenance, while offering improved safety and resistance.
• With the propagation of mold and mildew in residential buildings, using steel minimizes these infestations. Mold needs moist, porous material to grow. Steel studs do not have those problem.
1.How to maintain the machine?
Answer: add mechanical lubrication equipment to chain, bearing and cutting slide every month. Add mechanical lubrication to the case every half a year.